Big Train Farm

Rhode Island Certified Organic Vegetables Since 2008

Methods of Big Train Farm

Big Train Farm has been certified organic for several years now.  We understand that the certification is important to many of our customers, especially those that we do not interact with personally (for instance our Market Mobile customers in Boston).  The organic certification is also important for customers who are looking for a CSA membership and want the reassurance that we are not using harmful chemicals in our fertility, planting, or pest control practices.

But what does it actually mean?  And what are we actually doing on the farm that makes farming organically a realistic option for us.  After all, if organic was easy why don’t all farms forgo using caustic material in their practices?

Here is a abbreviated list of some of our practices and inputs that we are continually refining and experimenting with:

1.  Fertility:  We use a number of approaches to make sure that our crops have enough nutrition to thrive.  We see soil fertility as the foundation (literally and figuratively) for our organic business.  Beginning at the seed-stage of life and until harvest and storage we are concerned about our plants nutritional quality.

We have practiced mineralization on the farm since 2012.  Based on the methodology laid out by Gary Zimmer (book The Biological Farmer) and many others we have attempted to meet some of our natural “soil deficiencies” by adding assortments of rock dusts.  These rock dusts add to the mineral component of the soil (minerals are about 45% of soils volume; air, water, and organic matter comprise the remainder) amounts of certain nutrients (elements, compounds) that are otherwise “missing” or not available to the plant(for example phosphorus, or manganese).  This process is geared towards removing limiting factors on growth, nutrient deficiencies that have detrimental effects on crop growth evidenced by slow development, weak habit, insect and disease infestation, etc.  We are encouraged that in a no-till system that has a diverse biological community remineralizing soil with mined rock dust may not be necessary, or at least greatly reduced.

Composting is a hallmark in organic farming and we do our fair share on Big Train Farm.  Spreading compost (previously living material which has degraded and/or been broken down in a thermophilic, microbial environment) provides many benefits to the soil and is in and of itself a soil amendment.  Compost provides structure, water holding/mediating capacity, various sizes of carbon for microbial food, humic substances (the stable carbon compounds in organic matter which contribute to the nutrient holding capacity of soil), fertility, pH balancing, and microbial inoculation.  Wow, thats a lot of benefit.  In 2015 we spread about two-hundred yards of compost between Urban Edge and Snake Hill Farm.  We see composting as an excellent, and potentially exclusive way, of meeting our fertility needs on the farm.  In 2017 we began making our own compost using two methods:  large volume composting using cow manure, chicken manure/bedding, leaves, and soil.  And small production static composting using a Su-Johnson bioreactor  to make a fungal dominant inoculant for application in our propagation house or as a compost tea starter.

Once you have compost you can make compost tea, which is a substance that BTF has been playing around with for several years now.  As mentioned above, compost can be an excellent microbial inoculant.  Microbes are the external digestive tract of plants.  Without a diverse and healthy microbial community growing food becomes a nasty business, dependent on intense weed, pest, and fertility practices based on chemical application.  Using compost to make an aerobic tea you are able to propagate the beneficial microbes that are found in compost.  The tea can be applied to potting mixes in the greenhouses, crops in the field, or cover crops.  Once a microbial community is established we try to maintain that community by  avoiding tillage, and providing cover crop when cash crops are not in place.  We stepped this process up in 2016 by converting a 300-gallon boom sprayer to a compost tea brewer and pumping system.

The rock dust amendments I mentioned earlier are what I call a perennial fertility system.  We also need to  address our annual fertility as well.  In the perennial system nutrients are put down in a semi-available form, becoming available to the plants over a long period, like a well that keeps refilling.  In agricultural soil that is frequently tilled some nutrients (such as nitrogen, sulfur, boron, and in some cases phosphorus) do not lend themselves to sticking around in soil long and they need to be replaced somehow every year.  You can find these nutrients in many organic substances (meaning, substance that were once living or part of a living system).  Chicken manure has become a very important part of our annual fertility plan.  Manure, when put down with a gentle hand, provides an excellent supply of annual fertility.  However it also stimulates weed seed germination (due to it’s high nitrate content and other properties) and greatly disturbs the soil food web by encouraging a bacterially dominant ecosystem at the expense of fungi.  In the past we rotated our chickens on our fields in a mobile coop so that the birds spread the manure around evenly.  Then we would move the birds off and incorporate the manure (often with some compost) in order to put in a cash crop.  Instead of putting the manure down on the fields directly now we compost the manure and spread the compost on our fields.  This method disturbs the fields less and also allows the unstable composition of the manure to be degraded and digested, integrated into compost in a form that is less reactive in soil and stimulating to weed germination and growth.

Our goal is to start a big enough composting operation at Big Train Farm that would provide the chickens with a substantial food supply, making feeding them grain unnecessary.  When chicken manure is unavailable we use the following products for annual fertility:  fish and kelp hydrolysate, diatomaceous earth, dried fish meal, and azomite.

2. Tillage and Cultivation:  Tillage is the working of soil in order to make it “ideal for planting”.  Tillage is a agricultural tradition that can be seen all over the world on many different scales.  Tillage is well known to be damaging to the soil structure and microbial life there in. We have been reducing our tillage on the farm each year, excluding tillage from parts of our rotation and using lighter tillage methods on others.  Less time in the field tilling the soil means you have less compaction, better soil structure, and a more vibrant microbial ecosystem.  We use chickens in the past to clear fields in the Fall which are then composted and “fluffed up” by the Winter freeze-thaw phenomenon.  In the spring we would plant into these fields without disturbing the soil whatsoever or we would put plastic mulch overtop.  Using a Perfecta 2 implement and a chisel plow occasionally we always try to incorporate some compost or compost tea into the fields where tillage is deemed necessary.

In 2017 we purchased a Disc Shaper implement in order to construct raised beds.  Unfortunately we did not get the implement on the farm and set up until October, just early enough to build our garlic beds and a handful of spring beds.  Following the lead of the Kaiser family from Singing Frog’s Farm in Sebastopol California we are intending to make all of our annual production happen in permanent raised beds.  Are beds are set up on 60″ centers, ~8″ high, 36″ tops.  The beds are narrow enough that we can top dress the beds with compost using our manure spreader.  In order to amend the beds with fertilizer or amendments we will need to put material down by hand.  This could be scaled up with a drop-spreader I imagine.

3. Planting and Harvesting:  Much of what we do in terms of planting and harvesting is done by hand and truck.  We do not use transplanting equipment or seeding equipment that is tractor drawn at this time.  At our scale it is always interesting to see where technology makes our lives easier and where it simply complicates things.  At this point a couple trowels and somebody throwing down plugs is the most efficient way to get crops in the ground.  The majority of our crops are transplanted, meaning they begin in a greenhouse, are seeded into flats, and then are brought out to the field to be planted.  We are transplanting from April until October outside and inside greenhouses just about every week.  We begin seeding into flats and directly into the ground in some of our greenhouses in February and March.  January is, at this point, the only month of the year where we are not actively seeding, planting, or harvesting crops.

Harvesting is done five to six days a week.  Heat sensitive crops like bunching greens or lettuce we harvest at or before first light.  Crops that are harvested at this time have all the turgor pressure that they’ve acquired from a night-time break from the sun, where they have been filling up on water and soluble nutrients in the water.  Leafy crops are at their best at this time of the day, so we try to grab them as early as possible.  Other crops are harvested throughout the day.  On Tuesday in particular we harvest sometimes 90% of what we selling for the week and we will be harvesting, washing, and packing our crops from six in the morning to six in the evening.  Once washed all the crops (excluding things like tomatoes, onions, or winter squash) are stored in a walk-in cooler to stay fresh.

4. Pest Management:  Plants that are healthy, fully packed with all the micro and macro nutrients they require, have access to water and sunlight, will thrive.  When I tell people that over the years we spray less and less to control pests they ask me “are you just lucky?”.  The more you learn about soils and plant relationships with soils the more you realize just how important your methods are and how little luck plays into the equation.  Of course there will always be issues on the farm that are difficult or impossible to predict or control.  But by simple, holistic methodology you can provide your farm with a considerable amount of endurance in dealing with these issues.   And by understanding the factors at play in your problematic plots (compaction, nutrient unavailability, lack of organic matter) you can take steps to mediate these issues.  BTF has been working at this in one way or another in a serious way since 2012 when we stopped trying to solve all our problems with compost, bagged fertilizers, and organic pesticides.  We began addressing specific mineral limiting factors, tillage reduction, compaction mediation, and a more sensible compost/compost tea program.  We saw our pest pressure drop and drop, weeds became easier to manage, and the overall health and predictability of our crops improved.  In 2017, other than a outbreak of thrips in one of our greenhouses, we never sprayed an insecticide to control any pests.  Although we don’t expect to hit that mark every year, we do see it as a sign that our methods are paying off, and is evidence that our crops are healthier and worth our customers time and effort.